Comparison of installed cost with labour, capacity, waste, quality and risk benefits. Use the questions below to diagnose the symptom, check the process and choose the most suitable machinery route.
See the machinery and application options most closely matched to this production question.
Start with the symptom rather than guessing the machine. Each answer gives likely causes, checks, brief information and relevant solution websites.
Planning and improvementPractical guidance for return on automation investment: find why weights, levels, positions, torque or finished packs vary during a run.
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Planning and improvementPractical guidance for return on automation investment: separate true machine speed from waiting, handling, replenishment and short stops.
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Planning and improvementPractical guidance for return on automation investment: trace the first loss of control instead of repeatedly clearing the final jam.
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Planning and improvementPractical guidance for return on automation investment: reduce product loss, damaged packs, film waste and avoidable rejects.
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Planning and improvementPractical guidance for return on automation investment: plan access, product removal, safe cleaning and verified return to production.
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Planning and improvementPractical guidance for return on automation investment: make product and pack changes repeatable, measurable and easier for operators.
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Planning and improvementPractical guidance for return on automation investment: check materials, seals, adhesives, films, closures and product-contact parts.
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Planning and improvementPractical guidance for return on automation investment: match the machine principle to the real product, pack, output and acceptance criteria.
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Planning and improvementPractical guidance for return on automation investment: automate the limiting operation without creating a new bottleneck.
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Planning and improvementPractical guidance for return on automation investment: define what a good pack is and how defects will be detected and handled.
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Planning and improvementPractical guidance for return on automation investment: control product, machinery, operator and site hazards through competent assessment.
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Planning and improvementPractical guidance for return on automation investment: turn recurring faults into controlled inspection, service and replacement actions.
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Planning and improvementPractical guidance for return on automation investment: coordinate product flow, controls, accumulation, guarding and restart behaviour.
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Planning and improvementPractical guidance for return on automation investment: move from manual to semi-automatic and automatic production in sensible stages.
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Planning and improvementPractical guidance for return on automation investment: improve appearance, seal, closure, code, dose and transport performance.
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Planning and improvementPractical guidance for return on automation investment: present products, packs, caps or components consistently to the next operation.
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Planning and improvementPractical guidance for return on automation investment: understand how the production environment changes product and machine behaviour.
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Planning and improvementPractical guidance for return on automation investment: capture samples, dimensions, output, acceptance tests and site constraints before buying.
Read the answer →Improvement starts with a clear definition, measured baseline and an agreed result that can be tested after the change.
Planning and improvementThe sustained rate of good packs produced under normal operating conditions.
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Planning and improvementThe complete time and work required to move between products or pack sizes.
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Planning and improvementScheduled inspection, lubrication and replacement used to prevent avoidable failures.
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Planning and improvementScheduled time lost to faults, waiting, clearing, changeover or unavailable resources.
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Planning and improvementExtra product placed into packs above the required target.
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Planning and improvementFilm, labels, caps, containers, cartons and cases not converted into good saleable packs.
View questions →Open a question for a concise answer, then use the detailed guide above for the full production checks.
Practical guidance for return on automation investment: find why weights, levels, positions, torque or finished packs vary during a run.
Practical guidance for return on automation investment: separate true machine speed from waiting, handling, replenishment and short stops.
Practical guidance for return on automation investment: trace the first loss of control instead of repeatedly clearing the final jam.
Practical guidance for return on automation investment: reduce product loss, damaged packs, film waste and avoidable rejects.
Practical guidance for return on automation investment: plan access, product removal, safe cleaning and verified return to production.
Practical answers for packaging return on automation investment, including common faults, ordered checks and relevant Lancing machinery routes.