Production guide

Powders, granules and pieces

Solve variable weights, dust, bridging, segregation, breakage and hopper-feeding problems. Find the product, pack or process closest to your application and then choose the fault you can see.

18topic guides
324question-and-answer pages
18problem routes per topic
7specialist solution routes
Production environment for powder and piece filling
Choose what is closest to your application

Powder and piece filling topics

Reliable dosing depends on flow behaviour, bulk density, aeration, particle size, feeder control and the product drop into the pack.

Production process relevant to fine powders
18 answers

Fine powders

Small-particle products that can aerate, compact and escape from open transfers.

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Production process relevant to dusty powders
18 answers

Dusty powders

Products that release airborne dust during feeding, dosing and pack transfer.

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Production process relevant to cohesive powders
18 answers

Cohesive powders

Non-free-flowing products prone to bridging, rat-holing and inconsistent feed.

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Production process relevant to free-flowing powders
18 answers

Free-flowing powders

Products that move readily but can flood, segregate or continue flowing after cut-off.

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Production process relevant to flour
18 answers

Flour

Light, dusty food powder with variable aeration and bulk density.

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Production process relevant to spices and seasonings
18 answers

Spices and seasonings

Aromatic powders or flakes where dust, segregation and cleaning are important.

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Production process relevant to protein powder
18 answers

Protein powder

Nutrition powder where bulk density, static and weight control affect giveaway.

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Production process relevant to milk powder
18 answers

Milk powder

Hygroscopic food powder requiring controlled hygiene and moisture exposure.

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Production process relevant to sugar
18 answers

Sugar

Free-flowing crystals where abrasion, dust and feed stability vary by grade.

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Production process relevant to salt
18 answers

Salt

Crystalline product that can attract moisture and corrode unsuitable materials.

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Production process relevant to ground coffee
18 answers

Ground coffee

Aromatic, aerated particles where density and freshness affect dosing.

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Production process relevant to seeds and grains
18 answers

Seeds and grains

Free-flowing but varied agricultural pieces that need gentle handling.

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Production process relevant to pet food pieces
18 answers

Pet food pieces

Mixed-shape pieces where target weight and product damage must be balanced.

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Production process relevant to granules
18 answers

Granules

Free-flowing particles that can bounce, flood or segregate.

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Production process relevant to tablets and capsules
18 answers

Tablets and capsules

Counted or weighed solid doses requiring gentle controlled feeding.

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Production process relevant to snack pieces
18 answers

Snack pieces

Light irregular pieces that may break or bridge in narrow chutes.

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Production process relevant to fragile food pieces
18 answers

Fragile food pieces

Products where drops, vibration and compression create breakage.

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Production process relevant to mixed-size pieces
18 answers

Mixed-size pieces

Products with a broad size range that can segregate before weighing.

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Common starting points

Popular powder and piece filling questions

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Production process relevant to how do i prevent segregation, compaction or damage when packing cohesive powders?Powder and piece filling

How do I prevent segregation, compaction or damage when packing cohesive powders?

Practical guidance for cohesive powders: improve appearance, seal, closure, code, dose and transport performance.

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Production process relevant to how do i prevent segregation, compaction or damage when packing dusty powders?Powder and piece filling

How do I prevent segregation, compaction or damage when packing dusty powders?

Practical guidance for dusty powders: improve appearance, seal, closure, code, dose and transport performance.

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Production process relevant to how do i prevent segregation, compaction or damage when packing fine powders?Powder and piece filling

How do I prevent segregation, compaction or damage when packing fine powders?

Practical guidance for fine powders: improve appearance, seal, closure, code, dose and transport performance.

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Production process relevant to how do i prevent segregation, compaction or damage when packing flour?Powder and piece filling

How do I prevent segregation, compaction or damage when packing flour?

Practical guidance for flour: improve appearance, seal, closure, code, dose and transport performance.

Read the answer →
Production process relevant to how do i prevent segregation, compaction or damage when packing free-flowing powders?Powder and piece filling

How do I prevent segregation, compaction or damage when packing free-flowing powders?

Practical guidance for free-flowing powders: improve appearance, seal, closure, code, dose and transport performance.

Read the answer →
Production process relevant to how do i prevent segregation, compaction or damage when packing spices and seasonings?Powder and piece filling

How do I prevent segregation, compaction or damage when packing spices and seasonings?

Practical guidance for spices and seasonings: improve appearance, seal, closure, code, dose and transport performance.

Read the answer →
Production process relevant to what information is needed to specify equipment for cohesive powders?Powder and piece filling

What information is needed to specify equipment for cohesive powders?

Practical guidance for cohesive powders: capture samples, dimensions, output, acceptance tests and site constraints before buying.

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Production process relevant to what information is needed to specify equipment for dusty powders?Powder and piece filling

What information is needed to specify equipment for dusty powders?

Practical guidance for dusty powders: capture samples, dimensions, output, acceptance tests and site constraints before buying.

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Production process relevant to what information is needed to specify equipment for fine powders?Powder and piece filling

What information is needed to specify equipment for fine powders?

Practical guidance for fine powders: capture samples, dimensions, output, acceptance tests and site constraints before buying.

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Common search questions

Questions customers also ask

Open a question for a concise answer, then use the detailed guide above for the full production checks.

What should I know about fine powders?

Small-particle products that can aerate, compact and escape from open transfers.

What should I know about dusty powders?

Products that release airborne dust during feeding, dosing and pack transfer.

What should I know about cohesive powders?

Non-free-flowing products prone to bridging, rat-holing and inconsistent feed.

What should I know about free-flowing powders?

Products that move readily but can flood, segregate or continue flowing after cut-off.

What should I know about flour?

Light, dusty food powder with variable aeration and bulk density.

How should I use the Powders, granules and pieces page?

Solve variable weights, dust, bridging, segregation, breakage and hopper-feeding problems.