Production guide

Containers and pack formats

Find answers for bottles, jars, tubs, cans, pouches, bags, cartons, cases, trays and tubes. Find the product, pack or process closest to your application and then choose the fault you can see.

22topic guides
396question-and-answer pages
18problem routes per topic
16specialist solution routes
Production environment for pack formats
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Pack formats topics

A pack must remain clean, stable and correctly orientated through every transfer, filling, closing, labelling and inspection stage.

Production process relevant to round bottles
18 answers

Round bottles

Cylindrical containers suited to wrap labelling but vulnerable to uncontrolled rotation.

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Production process relevant to square bottles
18 answers

Square bottles

Flat-sided containers that need stable orientation and controlled corners at transfers.

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Production process relevant to oval bottles
18 answers

Oval bottles

Containers that can rotate or rock unless positively controlled through the line.

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Production process relevant to glass bottles
18 answers

Glass bottles

Rigid but breakable containers requiring controlled contact and base support.

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Production process relevant to pet bottles
18 answers

Pet bottles

Light plastic containers that can deform, scuff or become unstable under line pressure.

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Production process relevant to hdpe bottles
18 answers

Hdpe bottles

Opaque plastic containers with moulding variation and static behaviour.

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Production process relevant to jars
18 answers

Jars

Wide-mouth containers used with screw, twist-off or vacuum closure systems.

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Production process relevant to tubs
18 answers

Tubs

Wide containers that may use snap lids, foil seals or overcaps.

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Production process relevant to jerrycans
18 answers

Jerrycans

Larger handled containers requiring stable support and controlled filling.

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Production process relevant to metal cans
18 answers

Metal cans

Rigid containers used for food, beverage, chemical and industrial products.

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Production process relevant to vials
18 answers

Vials

Small containers where precise dosing, cleanliness and controlled handling are critical.

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Production process relevant to premade pouches
18 answers

Premade pouches

Flexible packs that must be picked, opened, filled and sealed consistently.

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Production process relevant to sachets
18 answers

Sachets

Small single-dose flexible packs with demanding dose and seal control.

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Production process relevant to doypacks
18 answers

Doypacks

Stand-up pouches whose base gusset and zipper affect opening and presentation.

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Production process relevant to spouted pouches
18 answers

Spouted pouches

Flexible packs with a rigid spout that may be filled before or after spout insertion.

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Production process relevant to open-mouth bags
18 answers

Open-mouth bags

Paper or plastic bags used for powders, granules and larger fills.

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Production process relevant to folding cartons
18 answers

Folding cartons

Printed board packs that must erect, load and close consistently.

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Production process relevant to corrugated cases
18 answers

Corrugated cases

Shipping cases requiring stable filling, closing, taping and transport strength.

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Production process relevant to trays
18 answers

Trays

Open or lidded formats used to collate, support or protect products.

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Production process relevant to tubes
18 answers

Tubes

Compressible packs whose orientation, filling and sealing method depend on tube material.

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Production process relevant to bottle rinsing before filling
18 answers

Bottle rinsing before filling

New containers that must be inverted, rinsed, drained and returned to the line before filling.

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Production process relevant to returnable bottle washing
18 answers

Returnable bottle washing

Used containers requiring sorting, label removal, washing, rinsing, drying and inspection.

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Common starting points

Popular pack formats questions

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Production process relevant to how do i improve the appearance and consistency of hdpe bottles?Pack formats

How do I improve the appearance and consistency of HDPE bottles?

Practical guidance for HDPE bottles: improve appearance, seal, closure, code, dose and transport performance.

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Production process relevant to how do i improve the appearance and consistency of pet bottles?Pack formats

How do I improve the appearance and consistency of PET bottles?

Practical guidance for PET bottles: improve appearance, seal, closure, code, dose and transport performance.

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Production process relevant to how do i improve the appearance and consistency of glass bottles?Pack formats

How do I improve the appearance and consistency of glass bottles?

Practical guidance for glass bottles: improve appearance, seal, closure, code, dose and transport performance.

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Production process relevant to how do i improve the appearance and consistency of oval bottles?Pack formats

How do I improve the appearance and consistency of oval bottles?

Practical guidance for oval bottles: improve appearance, seal, closure, code, dose and transport performance.

Read the answer →
Production process relevant to how do i improve the appearance and consistency of round bottles?Pack formats

How do I improve the appearance and consistency of round bottles?

Practical guidance for round bottles: improve appearance, seal, closure, code, dose and transport performance.

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Production process relevant to how do i improve the appearance and consistency of square bottles?Pack formats

How do I improve the appearance and consistency of square bottles?

Practical guidance for square bottles: improve appearance, seal, closure, code, dose and transport performance.

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Production process relevant to what measurements are needed to specify machinery for hdpe bottles?Pack formats

What measurements are needed to specify machinery for HDPE bottles?

Practical guidance for HDPE bottles: capture samples, dimensions, output, acceptance tests and site constraints before buying.

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Production process relevant to what measurements are needed to specify machinery for pet bottles?Pack formats

What measurements are needed to specify machinery for PET bottles?

Practical guidance for PET bottles: capture samples, dimensions, output, acceptance tests and site constraints before buying.

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Production process relevant to what measurements are needed to specify machinery for glass bottles?Pack formats

What measurements are needed to specify machinery for glass bottles?

Practical guidance for glass bottles: capture samples, dimensions, output, acceptance tests and site constraints before buying.

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Common search questions

Questions customers also ask

Open a question for a concise answer, then use the detailed guide above for the full production checks.

What should I know about round bottles?

Cylindrical containers suited to wrap labelling but vulnerable to uncontrolled rotation.

What should I know about square bottles?

Flat-sided containers that need stable orientation and controlled corners at transfers.

What should I know about oval bottles?

Containers that can rotate or rock unless positively controlled through the line.

What should I know about glass bottles?

Rigid but breakable containers requiring controlled contact and base support.

What should I know about pet bottles?

Light plastic containers that can deform, scuff or become unstable under line pressure.

How should I use the Containers and pack formats page?

Find answers for bottles, jars, tubs, cans, pouches, bags, cartons, cases, trays and tubes.