How to use this template
Use controlled challenge packs or test pieces representing the relevant limits. Verify the correct pack is detected, rejected, confirmed and segregated, then record the result and action. The site procedure must define frequency, test-piece control and response to failure.
Checkweigher challenge-test record
Complete at the frequency and with the certified or controlled test pieces defined by the site procedure. Record every challenge and any failed or repeated test.
Site / line: __________________________
Product / format: __________________________
Date / shift: __________________________
Completed by: __________________________
| No. | Check | Result / value | Action / initials |
|---|---|---|---|
| 1 | Confirm product and recipe | ||
| 2 | Verify line speed and product spacing | ||
| 3 | Check zero or reference condition | ||
| 4 | Pass acceptable control pack | ||
| 5 | Challenge lower or underweight condition | ||
| 6 | Challenge upper or overweight condition where used | ||
| 7 | Confirm physical reject | ||
| 8 | Confirm reject-bin or reject-lane security | ||
| 9 | Confirm reject verification sensor | ||
| 10 | Check alarm and line response | ||
| 11 | Record test-piece identification | ||
| 12 | Record result and corrective action |
Overall result / release decision: __________________________________________________________________________________
Comments: __________________________________________________________________________________________________
Weigh Fillers
Weigh-filling routes and quantity-control systems for packaged products.