How to use this template
A controlled changeover removes old product and packaging, installs and verifies change parts, loads the correct recipe and materials, proves first-off quality and obtains release. Standard sequencing reduces both time and mix-up risk.
Packaging line changeover checklist
Record completion in the approved sequence. Do not sign a step before it is physically verified.
Site / line: __________________________
Product / format: __________________________
Date / shift: __________________________
Completed by: __________________________
| No. | Check | Result / value | Action / initials |
|---|---|---|---|
| 1 | Confirm production order and next SKU | ||
| 2 | Stop, isolate and make safe as required | ||
| 3 | Remove and identify remaining materials | ||
| 4 | Complete line clearance and cleaning | ||
| 5 | Inspect and install correct change parts | ||
| 6 | Set guides, heads, sensors and tooling | ||
| 7 | Load controlled machine recipes | ||
| 8 | Verify coding and artwork data | ||
| 9 | Load correct product and packaging | ||
| 10 | Run first-off packs | ||
| 11 | Verify fill, closure, label, code and seal | ||
| 12 | Test inspection and reject functions | ||
| 13 | Obtain production/quality release | ||
| 14 | Record start, finish and issues |
Overall result / release decision: __________________________________________________________________________________
Comments: __________________________________________________________________________________________________
Packaging Automation UK
Automation and integration routes for controlled recipes and repeatable changeovers.
